Manufacturing & Engineering

Machinery Maintenance Mistakes You Definitely Need to Avoid

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At any manufacturing facility, a good deal of need and worry are generally placed on the heavy machinery. Appropriate machinery maintenance is crucial to staying away from downtime because of malfunctions and prolonging the lifetime of costly mechanical equipment.

Sadly, many managers and owners enable a great deal of damaging errors to take place concerning serious equipment maintenance, which considerably detracts from the profits of the company.

Avoid these Machinery Maintenance Mistakes

Here are the six maintenance mistakes you need to know about. It is necessary to avoid heavy products to optimize your bottom-line income and reduce headaches for the staff:

Failure to Plan and implement Preventive Maintenance Programs

Without a preemptive maintenance plan, it will be challenging to keep up on regular maintenance, which is crucial to your primary equipment’s proper performance.

The best way to make sure you manage maintenance correctly is by making it regular. A regular maintenance plan can show plenty of advantages for the facility of yours. It can bring down the incidence of unforeseen breakdowns, enhance the entire dependability of the system, and optimize the resale worth of any large products you choose to eliminate and change.

Ignoring Performance Requirements

machine repairIt is essential to check out the producer’s overall performance specifications to figure out the quantity of demand you can place on your major gear on a consistent schedule.

When you are surpassing the performance requirements suggested by the maker, it may be best to buy several equipment parts to stay away from use and tear from costing the company of yours a great deal of cash over time.

You need not just consider performance requirements when you are looking at use amount and various other things like weight capacities. Surpassing weight capabilities will not just wear out your gear too early but can also result in safety hazards at your facility.

Not Enough Training for Operators

Any teaching you can provide to your operators might help you save a great deal of money in the future. Shirking on instruction efforts will not only compromise the exceptionally long lifespan of the equipment of yours but might additionally compromise safety.

Go overboard on gear consumption training. It would help if you made a specific effort of instruction, even daily operators, on the aspects of the devices they use. By doing this, they can become conscious of operative inclinations that are likely to age physical components prematurely.

Overlooking Simple Clean Up

Heavy equipment generally contains a good deal of screens and seals that must be kept completely clean and promptly changed to make certain gear pieces’ good functioning.


Simple cleanings of the outside of machinery also can go quite a distance in keeping contaminants and dust out of machinery. By doing this, contaminants will not interfere with air circulation and other essential tasks that prevent equipment from working correctly.

Not Taking Protective Measures with Electrical Components and Wires

Unfortunately, electric components and wires could readily get damaged by pollution from trash and the elements. Safeguarding electrical components and wires is a vital stage in ensuring the ongoing great state of heavy machines.

You must not merely lookout to protect cables, though you also need to be sure that some appropriate cases cover important parts as starts and alternators. Keep in mind that it could be costly to change these essential parts once they get damaged, and so look out for these people to stay away from malfunctions.

Improper Storing Heavy Machine

It may be shocking that substantial damage could take place while a heavy machine is in storage space. In case you leave gear in storage for substantial times of time, you must ensure it is shielded from temperature and dampness exposure, which might result in corrosion problems.

Who Needs to Take Advantage of Waterjet Cutting Machines?

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The use of water jet cutting machines in various industries is currently enjoying a growing reputation. It is fast becoming the standard and most sought after material cutting technology to use by businesses in the manufacturing space.

There are a handful of reasons why water jet technology is gaining traction nowadays. It is highly accurate, fast, and compared to traditional methods of cutting, it does not create an impact on the environment.

But who uses waterjet systems nowadays? Which industries we have today are enjoying the benefits of using this modern approach to material cutting?

Industry

It is pretty obvious that patrons of waterjet material cutting systems are those business organizations involved in industries that require processing and cutting of parts and components in running their operations. These materials could be virtually any kind and to an estimated depth of 25 cm, and this could go even more for some materials.

Water jet systems can be used in cutting a wide spectrum of materials from plastics, metals, glass, and a whole lot more and for a wide array of industries – oil, gas, aviation, aerospace and defense, rail — just to name a few.

Since there is the complete absence of heat in water jet material cutting systems, it naturally takes away the risk of structural imperfections that heat-affected zone (HAZ) creates. The use of waterjet cutting machines is most prevalent in UK industries, but it is most promising in southeast Asian countries helping economies in this region to grow further and thus aid them in standing a good chance at dominating global trade.

Creators

People who create, working in the field of arts, are also benefiting from the use of water jet technology.

Our natural tendency is to dismiss artists and sculptors as people likely to make use of waterjet machines in their line of work, yet many of them are actually turning their eyes to this technology in creating their next piece.

Waterjet cutting allows easy and seamless handling of complex designs and cuts them in just one fluid motion. This material cutting method saves them both expense and time. One example of which is  Anya Gallacio’s Ghost Tree. The artist behind this piece was quoted to have said that he would not be able to carry out his work without the use of water jet cutting.  

Innovators

Ask any leading business organization and you will see that they share this one common denominator in them — they want their production line to be more efficient and yet at the same time on the economical side, too. With water jet technology, innovative business entities stand a chance on achieving their goals.

Like for instance, for business organizations that cater to food production. The use of water jet systems has been brought into this sector for use in many of their processes. It is a sterile cutting process, eliminating the need for any kind of cleaning work — after all, it is an intensified jet of water doing the work.

Small and Large Scale Business Organizations

At least one expert mind in every industry today believes that waterjet cutting machines are worth their salt, due to the fact that it can work with clients of all sizes.

For instance, one metal fabrication company in Sydney managed to cut a new set of keys intended for the vicar of a local church – but this type of key is far different from any ordinary keys that you can snap in a jiffy using a standard key cutter.

Water jet systems can take in and handle virtually any kind of cutting job, and with due credit to 3-dimensional cutting, it is made capable of doing its work more accurately, and more cost-efficiently, and more environmentally-friendly way, too.

Interesting Things to Know about A 3D Scanner

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A 3D scanner is important to clicking 3D printing tools into the mainstream. Now, you can scan almost everything and turn it into a print – it can be a motorcycle or can even be an emergency component you need for your own toolkit. It can also be a new toy for children — the opportunities start to be boundless, and printing helps in so many ways.

The Best Advancements Offered by 3D Scanner

Here are some things that are worth learning about the state of the advancement and 3D scanning of the technology. To sum it up: we are getting there.

3D scanning is an efficient educational tool 

Perhaps the most interesting use for printing is for education. The Smithsonian has been scanning as well as archiving the artifacts of its, and next releasing the styles online for individuals to obtain and print. It is a wonderful usage for academic purposes – teachers and students can incorporate mathematics, engineering, and history together for classes inside and outside of the classroom.

3D scanning makes printing a lot more useful 

3D prototypeMost people work with an open-source platform to acquire layouts to 3D print. It is totally free, and easy, and there is an endless quantity of strange things to print for fun. To move ahead with the technology, nonetheless, 3D printing has to move past the novelty phase and be more helpful in daily living — believe 3D is printed parts, equipment, or maybe several other items which are actually cheaper and easier to print than purchase.

Scanners open up new possibilities in printing, because rather than having to hunt for something you would like on an internet marketplace — which in a way, defeats the objective of having the ability to make something you want from air that is thin — you are able to find anything you want, or maybe an aspect of everything you need, and browse it.

If you are not sure what brand to buy, and you are not married to any specific 3D printer business. Look for 3D scanners that may be the choice for you. A turntable is utilized by it to look through the item and build a three-dimensional point cloud, then it can be copied and altered on the computer.

The smartphone of yours might eventually work as a scanner

Apparently, Caltech researchers have created a laser chip that establishes the distance as well as the size of an item by measuring the laser light reflected off it. Because it is just about a millimeter in size, it can be great for fitting in smartphones to 3D scan pictures with a digital camera — making 3D printing appear to be a lot easier and more effective.

It is no surprise why so many industries have been using a 3D scanner for various needs and purposes. All the features and benefits it has to offer can bring the best changes in different industries.

 

How to Maintain Safety for Drill Rigs Australia?

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Just how crucial is proper maintenance and safety in drill rigs Australia? Nothing can be more important or basic than that.  

And what can happen when drilling companies don’t put them among their top priorities. To put this into proper perspective, let us take you into what Geoprobe Systems’ Rob Caho has to say on this matter: The repercussions of putting aside safety and proper maintenance for drill sites would be ranging from expensive machine repairs, staff or personnel injury, and if things turned out for the worse, death. 

But what are drilling rigs? We qualify them as intricate pieces of machinery, a typical example of a hefty financial investment and because of that, they require more than just the usual technical troubleshooting and maintenance but an ever-vigilant eye to keep a close watch at them, all the time.  

Practices and habits that are aimed at promoting the safety of everyone in the site must be seen as a key factor in making a quick return of investments.  

Enlist the Help of a Highly Qualified Person 

drill rig companiesIt won’t matter how frequent your team conducts maintenance or technical checks on your frequently used drill tools and paraphernalia, but if you have the wrong person to handle them, it will eventually end in disaster. 

You only need to hire the services of a person who is highly qualified for the job. This means to say you need to look for someone with proper training for the role or someone with relevant work experience.  

One major point of concern here is that the vast majority of the younger drilling contractors we have nowadays are not so very keen on doing maintenance work. It is not even surprising to come across young drilling contractors who do not even know how to change the oil in their vehicles.  

Today, an awful lot of drilling organizations find the great need to initiate some kind of training programs that will benefit their employees to help in acquainting them to the tools they regularly use in their maintenance. Gone are the days when you could handle someone with a tire gauge and expect them to know how to obtain the pressure of the tire.  

Stay in Control During System Emergency Shutdown

If you are used to maintaining your drill rigs properly, you will find no issue in making it part of your routine. Checking on them every single day is of paramount importance, that is if you seriously want to ensure that everything about your drill rigs Australian system is in tip-top shape.  

When you’re observing a regular maintenance routine, you are keeping entanglements or accidents in the workplace at bay. Besides, you can have your engineers working with a team or crew acquainted with where the safety systems are kept and get them familiar with how they can use them in case there is an emergency.  

When it comes to stopping switches, it is crucial to have them checked daily. Should you see them working not the right way, make no delays in replacing them. Never carry out any kind of drilling operation without checking on them first and seeing to it they are in perfect working condition. 

Grease Your Machine

The use of grease in the rig safety and maintenance work is always recommended. We are encouraging you to use lots of it.  

When it comes to greasing up your drill rigs Australian system is one aspect of the maintenance work that can be completed in no time, roughly 10-25 minutes or so. Being part of the preventive maintenance work, there is no best time, season, or day to do it — just do it all the time. It works to your advantage and will help in saving your work down the line. 

How to get this part done the easy way, without running the risk of skipping on it or being forgotten along the way? Create a checklist, telling where the grease fittings are stored up and what requires greasing on a daily, weekly, and monthly basis.  

Never Perform Maintenance Work on Your Rig While It is Running 

This is self-explanatory unless you are up for some major safety issue, you will still proceed running your maintenance work while you have your drilling tools running.  

It is crucial that before making any kind of adjustment to your tools, ensure first that it is properly shut down.